Resilient Couplings

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Resilient Couplings

High-Performance Resilient Couplings

AniGears AR Series Resilient Couplings are high-performance, torsionally flexible couplings designed to provide an optimum balance of shock absorption, torsional flexibility, and positive torque transmission.

They transmit power through a specially contoured spring steel grid fitted between two precision-machined hubs and enclosed within a lubricated steel cover.

The grid flexes under load, absorbing shocks and torsional vibrations while accommodating limited angular, parallel, and axial misalignments.

This design combines the advantages of both rigid and flexible couplings, offering smooth power transmission and protection for connected equipment from sudden torque fluctuations.

AniGears AR Couplings are engineered for quiet operation, long life, and fail-safe performance, making them ideal for medium to heavy-duty drives.

All metallic components are phosphated to resist corrosion and to ensure excellent lubrication retention.

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Selection Procedure

Easy Selection Steps

Follow our simple step-by-step process to choose the right product for your application, ensuring optimal performance and reliability.

01
Determine Service Factor (SF)
02
Calculate Design Power (Pₑ)
03
Select Coupling Size
04
Verify Shaft Bore Range
05
Confirm Speed and Misalignment
Dimension Of Resilient Couplings

Detailed Measurements for Resilient Couplings

Accurate dimensions provided to ensure proper selection, installation, and reliable performance of your resilient couplings.

View Table
Coupling Size Rating H.P/RPM Clear Diameter OD (mm) Boss Length L1 (mm) Boss Length L2 (mm) Removal Space RS (mm) Gap G (mm) Cover Bore CB (mm) Safe Speed R.P.M Stock Rough Bore (mm) Max. Bore (mm) Approx Weight Kgs
AR-101 0.006 105.00 38.00 38.00 52.00 0.85 44.52 5650 10 29 3
AR-102 0.010 120.50 38.00 38.00 52.00 0.85 58.80 4750 12 38 4
AR-103 0.020 144.50 44.50 44.50 59.00 0.85 62.00 4450 16 41 5
AR-104 0.030 171.50 51.00 51.00 59.00 0.85 87.45 3400 16 57 9
AR-106 0.045 190.50 51.00 51.00 79.00 0.85 84.25 3200 16 54 11
AR-107 0.065 197.00 57.00 57.00 79.00 0.85 96.95 2950 16 64 15
AR-108 0.095 222.00 63.50 63.50 79.00 0.85 119.20 2500 25 78 20
AR-109 0.125 254.00 70.00 70.00 80.00 0.85 143.00 2150 25 92 27
AR-110 0.185 276.00 89.00 89.00 80.00 0.85 165.20 1900 25 108 43
AR-111 0.355 295.00 102.00 102.00 128.00 1.60 155.70 1800 38 102 54
AR-113 0.455 324.00 101.50 101.50 147.00 1.60 187.46 1650 50 123 63
AR-114 0.655 336.50 101.50 101.50 147.00 1.60 184.28 1550 50 121 72
AR-115 0.905 375.00 114.00 114.00 147.00 1.60 222.38 1350 50 146 104
AR-117 1.255 425.50 127.00 127.00 147.00 1.60 254.00 1200 50 167 149
Installation Steps

Easy Installation Steps

  • Clean all components before assembly.
  • Mount hubs on shafts with proper key fits.
  • Align hubs and maintain specified spacing between them.
  • Insert grid into the hub grooves and pack with grease.
  • Fit cover halves ensuring gasket seals properly.
  • Tighten bolts evenly and diagonally.
  • Verify alignment post-assembly.
Maintenance

Easy Maintenance

  • Inspect grid periodically for cracks, wear, or deformation.
  • Replace seals if hardened or damaged.
  • Maintain proper grease level to ensure smooth, quiet operation.
  • Keep the coupling area free of dirt, oil, or solvents.
Features & Advantages

Design & Operating Features

Torsional Flexibility

The spring steel grid flexes under load, absorbing torsional vibrations and cushioning shock loads.

Misalignment Compensation

Accommodates angular, parallel, and axial misalignments without excessive bearing or shaft stresses.

Compact & Efficient Design

High torque capacity for compact dimensions; suitable for confined space installations.

Fully Enclosed Lubrication

Grease-lubricated cover ensures quiet operation and long service life by preventing dust or moisture entry.

Shock & Vibration Damping

Grid design effectively dampens sudden torque peaks, protecting connected machinery.

Fail-Safe Performance

Even if the grid fails, metallic contact between hubs permits limited torque transmission to prevent drive interruption.

Ease of Maintenance

The grid can be replaced easily without moving connected machinery. Grease nipples allow quick relubrication.

Phosphated Finish

All metallic parts are phosphated, not painted or CEDcoated, to ensure compatibility with grease lubrication and to resist corrosion while retaining lubricant.

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Engineering Solutions Catalogue

Download our comprehensive catalogue to explore Anigears’ full range of engineering products, including couplings, pulleys, and conveyor solutions. Get detailed specifications, dimensions, and application information to help you select the right solution for your industrial needs.

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